Research on the Application of Diatomite Fillers in the Cosmetics Industry

1. Introduction

Diatomite filler, a multifunctional inorganic material derived from finely processed fossilized diatoms, possesses unique microporous structures, high specific surface area (20-100 m²/g), and excellent biocompatibility. In the cosmetics industry, diatomite has gained significant attention for its ability to enhance texture, stability, and efficacy of cosmetic formulations. This paper systematically examines the mechanisms, advantages, and future trends of diatomite fillers in cosmetic applications.

2. Characteristics and Advantages

Composed primarily of amorphous silica (SiO₂), diatomite fillers offer the following key benefits:

Porous structure: Pore size distribution of 0.1–50 μm, ideal for controlled release

Oil absorption: High oil-binding capacity (80–120 g/100g)

Optical properties: Soft-focus effect via light scattering (refractive index ~1.45, matching skin's stratum corneum)

Safety: Non-toxic, non-irritating, compliant with cosmetic safety standards

Stability: Heat/acid/alkali resistant, inert to active ingredients

These properties make diatomite a versatile functional additive in cosmetics.

3. Functional Mechanisms

3.1 Oil Control & Adsorption

The microporous structure physically and chemically adsorbs sebum through surface silanol groups, enabling long-lasting mattifying effects.

3.2 Optical Diffusion

Scatters visible light to:
✔ Visibly minimize pores and smooth skin texture
✔ Create natural-looking soft focus without white cast

3.3 Sustained Release

Acts as a carrier for active ingredients (e.g., vitamins, antioxidants), enhancing bioavailability and duration of efficacy.

4. Applications in Cosmetic Categories

4.1 Skincare Products

Mattifying creams: Regulates sebum production

BB/CC creams: Blurs imperfections

Clay masks: Deep pore purification

Sunscreens: Boosts SPF via light scattering

4.2 Color Cosmetics

Foundations: Improves spreadability and long-wear properties

Setting powders: Absorbs oil + soft-focus effect

Eyeshadows: Enhances pigment adhesion

Lipsticks: Prevents caking

4.3 Specialty Products

Exfoliators: Gentle physical scrubbing

Antiperspirants: Absorbs moisture

Men’s grooming: Deep cleansing

UV protection: Augments UV scattering

5. Performance Comparison with Other Fillers

Key advantage: Diatomite outperforms in oil control and optical diffusion, making it ideal for high-performance cosmetics.

6. Modification Techniques

6.1 Hydrophobic Surface Treatment

Silane coupling agents (e.g., dimethicone, trimethylsilane, octyltriethoxysilane) enhance:

Dispersion in oil-based formulations

Water resistance

6.2 Functionalization

Antimicrobial: Silver-ion modification

Antioxidant: Vitamin E grafting

Moisturizing: Hyaluronic acid conjugation

6.3 Particle Size Optimization

Classification technology tailors particle distribution for specific formulations (e.g., finer grades for liquid foundations).

7. Application Guidelines

7.1 Dispersion Methods

Aqueous systems: High-speed homogenizer (10,000–15,000 rpm)

Oil-based systems: Triple-roll mill/colloid mill

Powders: Controlled dry-mixing intensity/time

7.2 Formulation Principles

Dosage: 1–10% of total formula

Balance oil control with sensory attributes

Synergize with other actives (e.g., salicylic acid for acne products)

8. Future Trends

8.1 Smart Cosmetics

pH/temperature/humidity-responsive diatomite for adaptive formulations

8.2 Multifunctional Composites

Phototherapy-enhanced: LED-activatable diatomite

RF-conductive: Improves radiofrequency skincare device efficacy

8.3 Sustainable Production

Low-temperature calcination

Water-based purification

Bio-based surface modifications

9. Conclusion

Diatomite fillers hold immense potential in cosmetics by revolutionizing:
✔ Oil-control performance
✔ Skin-perfecting effects
✔ Active ingredient delivery

Advances in surface engineering and multifunctional integration will drive its adoption in premium cosmeceuticals. The future lies in intelligent, multipurpose, and eco-conscious diatomite innovations—paving the way for next-generation cosmetic breakthroughs.